| Lean Game Flow Car is a Lean Game in which you simulate a production environment in which the purpose is to produce fire trucks in accordance with the customer’s demands. The game contains 4 rounds, and after each round Lean Tools are introduced to eliminate different problems. In the first round the production takes place in a traditional functional layout with batch production, where typical problems will occur such as: - Poor information flow
- Stress and poor working environment
- Bottlenecks
- Huge WIP
- Poor quality
- Unsatisified customers due to long lead time
During the next rounds a number of Lean tools are applied in order to let the participants experience the effects on working environment, efficiency, customer satisfaction, etc. With the included Excel performance tool you can monitor development in Lead time, WIP, Quality and Profits. The following lean tools are introduced in this game: - 7 wastes
- 5S (an option)
- Cell layout and single-piece flow
- KANBAN planning
- Work balancing
- Standardized work
The game is designed for 6-9 participants and one instructor. - Lego bricks for 20 fire trucks
- 10 extra Lego bricks for the 1st operation
- 30 bricks of poor quality
- 2 bricks for customer change request
- Excel workbook with performance graphs and profit/loss statement
- A comprehensive Instructor's Guide
- A Stop watch
- KANBAN signals
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